1. Water Plant Installation

A. Components of a Mineral Water Plant

• Water Source Identification
  • Borewell or Surface Water: Sources include underground borewells or surface sources like rivers and lakes.
  • Water Quality Testing: Testing for physical, chemical, and microbiological parameters ensures the water is safe and suitable for processing.
• Pre-Treatment Systems
  • Raw Water Pumping: Water is pumped from the source to the treatment plant.
  • Sediment Filtration: Removes large particles like dirt, sand, and debris.
  • Activated Carbon Filter (ACF): Removes organic compounds, chlorine, and odors.
  • Softening/Antiscalant Treatment: Reduces minerals like calcium and magnesium to improve taste and quality.
• Purification Systems
  • Reverse Osmosis (RO): Removes dissolved impurities such as salts and heavy metals.
  • UV Sterilization: Kills harmful microorganisms using ultraviolet light.
  • Ozonation: Enhances disinfection and improves water taste and odor.
• Mineralization
  • Adding Minerals: Essential minerals like calcium, magnesium, potassium, and sodium are restored using a mineral dosing system.
• Post-Treatment
  • Polishing Filters: Final clarity is achieved using micron filters.
  • Storage Tanks: Hygienic storage in stainless steel or food-grade polyethylene tanks.
• Packaging
  • Filling and Packaging System: Automates bottle filling, sealing, and labeling.
  • Cap and Seal Machines: Ensures tamper-proof packaging.
• Quality Control & Lab Testing
  • Regular tests for Total Dissolved Solids (TDS), pH, bacterial contamination, and mineral content.

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B. Required Equipment for Installation

• Water Purification Systems: Includes RO units, UV filters, and ozone generators.
• Mineral Addition Systems: For reintroducing essential minerals.
• Packaging Machines: Automated bottling, capping, and labeling machines.
• Storage Tanks: Food-grade tanks for hygiene.
• Quality Testing Labs: To ensure compliance with safety standards.
• Air Filtration Systems: Maintains clean conditions in packaging areas.

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C. Installation Services

• Site Survey & Assessment
  • Site inspection for optimal plant location.
  • Water testing to design treatment processes.
• Plant Design & Engineering
  • Custom plant design based on requirements.
  • Layout, pipeline installation, and civil construction.
• Plant Setup & Commissioning
  • Installation of treatment systems, packaging lines, and storage tanks.
  • Trial runs to ensure smooth operation.
• Certification
  • Assistance with regulatory licenses and certifications.
  • Audit preparation for health authority inspections.

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2. Maintenance Services

A. Regular Maintenance & Repairs

• Routine checks and servicing of systems like RO membranes and UV lamps.
• Cleaning and sanitizing tanks, pipelines, and filtration units.
• Replacement of worn-out components as needed.

B. Water Quality Monitoring

• Regular testing for TDS, pH, and microbial contamination.
• Instrument calibration to ensure accuracy.

C. Water Treatment Upgrades

• System upgrades like ozonation or advanced mineralization.

D. Technical Support & Training

• On-site training for operators.
• Remote support for urgent issues.

E. Spare Parts Supply

• Replacement parts for critical components like filters and membranes.

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3. Key Considerations for Mineral Water Plant Installation

A. Water Source Availability

Ensure a sustainable and reliable water source to maintain production quality and capacity.

B. Water Quality Management

Monitor and test water regularly to ensure safety and mineral content standards.

C. Plant Capacity and Scalability

Design for future growth in production or product range.

D. Environmental Impact

Incorporate sustainable practices like water conservation and waste management.

E. Legal and Regulatory Compliance

Adhere to local safety and quality standards with regular inspections and licensing.